All posts by John

Coil spring binding

Teams have to get very aggressive with setup. They will try to get the car on the ground like a hunting dog, with the nose down and tail up. Plus, there’s just no substitute for horsepower at that place as drivers stay in the throttle for most of the race.When we discuss setup, you’ll hear the term “coil-binding” as teams go as low as they can without dragging the track. They use very soft front springs that are precision wound with every coil spaced the same amount down to the thousandth of a millimeter. As the car travels down on the racetrack, all of the coils touch each other right before the car touches the racetrack. The car won’t travel anymore because the spring is solid, and it’s right against the track for maximum downforce. It’s very hard for teams to work on coil-binding at the racetrack. Most setups are worked out in the engineering departments of these race teams. It’s one reason teams won’t change their springs at the track because their engineering group has figured out the setup. With the Car of Tomorrow, NASCAR will allow teams to run the bump-stops like we used to race when I was a crew chief. It’s a lot like the rubber bumpers on top of a passenger car’s rear-end housing. If a car hits a big bump, the chassis won’t bottom out against the rear-end on the corner. News source: Crew Chief Club

Honda idle speed adj

Idle speed adjustment is not straightforward. The idle adjusting screw is located on the end of the throttle body and is often “leaded in,” to prevent people from fiddling with it. Take a small screwdriver and dig it out. Also, locate the blue tachometer wire, which goes to the distributor. Actually, it is connected to the igniter inside the distributor. The tachometer wire is buried, with a protective rubber cover over it, in a cluster of wires near the clutch master cylinder reservoir. Take a small screwdriver and carefully pry the connector from the rubber cover, using the small hole provided for this purpose. 1. Start the engine and warm it up to normal operating temperature. 2. Turn engine off and connect the tachometer to the blue tachometer wire.3. Disconnect the 2P connector from the Idle Air Control (IAC) valve.4. Start the engine with the accelerator pedal slightly depressed. Stabilize the rpm at 1000, then slowly release the pedal until the engine idles.5. Check idle in a no-load condition; i.e., headlights, blower fan, rear defogger, radiator fan, and air conditioning turned OFF. Adjust “Initial Idle Speed” to 450 rpm, by turning the idle adjusting screw.6. Turn the ignition switch OFF.7. Reconnect the 2P connector to the IAC valve, then remove BACK UP (7.5 A) fuse in the under-hood fuse/relay box for 10 seconds to reset the ECM. Make sure to record any radio codes first.8. Restart and idle the engine in a no-load condition for one minute. Verify that the “Final Idle Speed” is around 700 rpm. News source: AskMe

Drive Like A Cop

The FBI says police officers are about as likely to be killed in a vehicle crash as with a criminal’s gun. Cops drive in a high-threat, workload-intensive environment: blaring sirens, flashing computers, screaming radios, civilian drivers seemingly bent on kamikaze attacks, and, at their destination, angry bad guys who don’t particularly respect public servants. All reasons that cops take driving very seriously. With feedback from officers in the field, law-enforcement driving instructors have compiled numerous tips to help their students avoid becoming a statistic. Here, we pass those along to you. News source: Auto Media Watch Your Hands Airbags save lives, but many a police officer has been unnecessarily injured because their hands were over the airbag when it went off. At the school for law-enforcement driving instructors I recently attended, the story was told of an officer who was driving with his wrist draped over the top of the steering wheel. His attention was diverted by the in-car computer and he smashed into a car that suddenly pulled in front of him: the deploying airbag broke his lower arm and caused his own hand to break out his front teeth. While driving straight, police instructors say that your hands should be at three and nine o’clock on the steering wheel. If you MUST be lazy, try four and eight o’clock. Also, the police instructors say, learn the “shuffle steering” technique where the left hand never ventures to the right side of the wheel and vice versa. To turn right, first pull down with the right hand. Next release the right hand grip while pushing up with the left hand and raising the right hand up to grab more wheel. Repeat. With practice, it’s possible to drive as fast as possible through the tightest course without your hands going above 10 and two. Side Windows Side windows should be all the way up or all the way down. Imaging a pane of glass, edge on, banging into your temple. Now picture a side-impact car crash that snaps your neck against a partially open side window. A guillotine is only slightly more efficient. Because few officers enjoy collecting dismembered body parts from the roadway, your side windows should be all the way up or all the way down. For vehicles with side windows that don’t go below the top of the door, this means “all the way up all the time.” Fully raised is preferable over fully lowered because it’s far better to hit your head against the raised side glass than, say, the brush guard of the SUV that T-boned you in the door. Lock Your Doors Preventing carjacking is but a side benefit of this tip. A closed car door will help keep your arms, legs and head inside the vehicle. Police driving instructors claim that a locked door is 10 times more likely to stay closed in a crash. The incredible forces in a wreck mean that even belted occupants can be partially ejected if the doors fly open. In secondary impacts, flopping heads can be smashed against the roadway and dangling limbs can be ripped off. Makes a carjacking seem like a desirable experience, no? Back In Since about one-third of driving incidents involving officers on duty occur when the cruiser is in reverse, cops are instructed to back into parking spaces when they’re not under pressure. You should do the same thing. The main advantage for you is that it’s much easier to see–and avoid–cross traffic when pulling forward out of a parking space. Ever park between two giant SUVs? As you backed blindly out, your car was perhaps two-thirds into the traffic lane before you could see around the behemoths. When responding to an emergency call, cops can’t, or don’t, take time to back out slowly. Crunch! Since police have no more right to leave the scene of an accident than you, if their brother officer was getting a butt kicking, he’ll have to hope someone else responds to the call for backupSince so many cop crashes occur while reversing, officers do a LOT of backing up in their driver-training courses. You should, too. Find an empty parking lot. Using traffic cones, PVC pipe, or soft-drink cans, mark a 9-foot wide parking space that “T”s into an 8-foot-wide traffic lane. (Hint: Put a little extra fudge room opposite the parking space.) Practice backing down the lane and in and out of the parking space. Police driving courses add a backward slalom. In cop-driving-school, if you’re moving backward, you must be looking backward: to check your car’s nose or look through the outside mirrors, you must come to a complete stop. (Imagine having a highway patrolman inside your car assessing if all motion has ceased. Trust me, that’s pressure.) Here’s the technique: grasp the steering wheel between your thumb and forefinger at 12 o’clock (the airbag won’t go off in reverse), grab the passenger’s seatback with your right hand, and, in order to see well out the rear window, raise yourself up by pushing your left foot against the floorboard. Right Foot Only Police driving instructors, seeking ways to reduce the overload, insist that their students brake with only their right foot. The instructors also say that in a panic, some left-foot brakers push both the gas and the brake to the floor; not the optimum technique for a short stop. The other side of the coin is that a vast majority of racear drivers brake with their left foot. The police instructors and I found common ground: Left-foot braking is a legitimate advanced technique, but one that’s far too advanced for the vast majority of Americans. The Fog Line Ever been driving down a 2-lane road at night and the other driver failed to dim his brights? Here’s what you do: switch on the blues, take-downs, and hi-lo siren, do a quick U-turn and bust the snap. But, if you lack the authority to do that, instead focus on the white “fog line” along the right side of the road. Keep track of the high-beam birdbrain with your peripheral vision. If you allow the bright lights to ruin your night vision, it will take between four and seven seconds for it to recover. By keeping your eyes averted to the right, you’ll limit the damage to your night vision. Lights Down Preserve your night vision by turning down the dash lights to the minimum required to safely read the speedometer. It’s much more important to see what’s outside the car. Over-bright dash lights do nothing save hurt your night vision. Final Tip Here’s a final tip: if you see blue lights in your mirror, pull to the right immediately. If they’re for you, stop immediately. Turn on your interior lights and place both hands on the wheel. Answer all questions with either “Yes, officer.” or “No, officer.” Have a nice day.

No-Start diagnosis

Hey, my car won’t start,now what?Hey, bear with us, allright?We’re workin’ on it. It doesn’t take much for an engine to run, air, fuel, and spark, that’s it. Sort of. First thing is to narrow down the possibilities as much as possible. Are we dealing with a starting/charging system problem, or an ignition problem. Maybe it’s a fuel problem, or a mechanical problem that is giving symptoms of one of the others… News source: My-Page Try to start it: If the starter engages and spins the engine over and sounds like the first file, then the engine is “cranking” just fine, but it just doesn’t sound like it’s even trying to start. This means that the battery, starter, and neutral safety switch or clutch safety switch are all working fine. We can now skip half of the trouble shooting process and goto “check for spark”. If it spins unusually fast, like the sound below, (listen carefully, the difference is subtle, the first one sounds like it’s getting some resistance from the engine, while the second one is just freewheeling), then take a deep breath, and go here. If it doesn’t crank at all, check the battery, if the battery isn’t dead and the connections are clean and tight, there is a problem with the starter circuit. Try again, if it still doesn’t crank, or even click, there may be a problem with the ignition switch, starter solenoid, starter, neutral safety switch, or the clutch safety switch. Check for spark- pull a spark plug wire loose from a spark plug and get an assistant to hold it while you crank the engine. If he yells and jumps back, a good spark is present. (Just kidding, this is probably not a good way to check for spark, a better way is to pull the wire off of the plug, stick a screwdriver into the end and, while holding the plastic handle, move the screwdriver so that the metal part is close to a piece of bare metal on the engine. Then get someone to crank the engine. If there is good spark you should see a spark jump from the driver to the metal. If not, try nospark. It should be able to jump a gap of almost 1/4 inch.) If it makes a good spark and you can hear a “snapping” sound, the ignition system is probably OK, replace the wire and Check for fuel TO the engine. Whatcha got? If what you’ve tried up to now hasn’t gotten you back on the road, we’re in trouble. What we look at next depends on what we are dealing with. Open the hood. Prop it open. Look around. Is your car fairly new? look for the emissions decal. It’s almost always on the underside of the hood. It is a treasure trove of information. It will tell you the engine size, the fuel type, and often something about the engine control systems. There is even a little schematic diagram of where the little vacuum hoses go, and what the acronyms are for all those little gadgets that the vacuum hoses connect. Can’t find it? Step back and take a good look at the engine. It’s usually not too tough to figure out the path that the air takes to get into the engine, there will be an air cleaner assembly somewhere in it, probably near the inlet. There needs to be a large enough diameter path for the air to flow reasonably unrestricted to the engine. After the air leaves the air filter, but before it passes into the engine proper, it will pass through one of three things; a carburetor, a flow measuring device, or a throttle body. There may be a combination of two or more. There may be fuel injectors in the throttle body, air inlet, intake manifold, or right into the combustion chamber. You may have to remove part of the air filter to see some models. If you see a bizarre collection of strange links and levers and tiny hoses and adjusting screws all collected in the same place, chances are you have a carburetor. If the linkage is fairly simple, and the throttle plates are mounted in a housing that also contains a fuel injector or two then you are probably dealing with a TBI (throttle body injected) engine. If the engine seems to be covered with fuel injectors then you probably have some version of a Multi Point system. No spark: OK, nobody said this was going to be easy… First thing we have to do is find the distributor. It should be pretty easy to find because it will be on the other end of the spark plug wires you disconnected to check for spark. Examine the plastic cap that the wires plug into. Locate the hold down screws or clips and figure out how to remove it, it should be 2 or 3 or 4 screws or clips. Remove the cap, look at the inside, look for moisture, gray powder, and carbon tracks. Examine the center contact. Look at the rotor, wiggle it a bit, is it loose? it should be a snug fit on the shaft. Reach down and turn the engine over slightly by hand, watch the rotor, does it turn when the engine does? It better. If not, go to no rotation. The distributor rotor doesn’t turn: Uh oh, this might be serious. Actually, it IS serious. The distributor needs to be indexed to the opening and closing of the valves and the up and down motion of the pistons. This is done by driving all three parts from a single chain or belt. Either the distributor is driven by a gear cast into the camshaft or by its own driveshaft driven by the timing belt. If your car has a timing belt, (most do these days, sigh…) you need to remove part of the cover to examine the belt to verify that it is in fact broken. NOTE: It is usually fairly easy to remove the first piece of the timing belt cover, but it is always a b*tch to remove the last piece. Don’t try to cut corners, once you have the first piece off, watch the belt and sprocket while someone cranks the engine. If the sprocket doesn’t turn, you’ve got a “blown timing belt”. Gotta Carburetor, now what? If there is a single universally recognizable component of an automobile, it would have to be the carburetor. No other part approaches the complexity of the dozens of mechanical links, flaps, bellcranks and jets that all carburetors have. They look incredibly complicated. They look like they were designed by Rube Goldberg. They have all kinds of little hoses and cables going to them. There are several adjustment screws visible. DON’T TOUCH ANYTHING! Watch while someone presses the gas pedal so you can identify the throttle linkage. Watch as they push it all the way to the floor, most carbs have a link that causes the choke to be forced partially open when this is done. Look for the choke butterfly, we are gonna have to make sure it opens and closes properly, and we’re gonna have to prop it open if the engine is flooded.Your carb may not look much like this one, but you should be able to locate the throttle linkage and the choke valve on any carburetor you come across. If you can’t, either I’ve failed, or you are really du… I mean I haven’t communicated well enough. There are really only two things that go wrong with carburetors. Hard to believe, right? All those bits and pieces, all those links, cams and screws, all those jets and rods, all those valves and. . . I guess you get it, The two things that go wrong with carburetors are: 1. they deliver too much gas. or…2. They don’t deliver enough gas. The two most common reasons they deliver too much gas are; the choke sticks closed, and the needle valve sticks open. The two most common reasons they deliver too little fuel are; the choke sticks open, and the fuel level in the carb is too low. A stuck choke is pretty easy to spot, as is Fuel overflowing out the top of the carburetor, but a low level of gas in the bowl is a bit harder. Omigod, It has fuel injection! Now what? Beats me, I’ll think of something… This is a schematic of the Throttle body injection system found in many Chrysler Corporation cars. As you can see, it uses a number of input signals to determine the fuel needs of the engine and then uses the single throttle body mounted fuel injector to deliver it. It also uses some of those input signals to adjust the ignition timing and alternator charge rate. All electronic fuel injection systems work basically the same way. Once you understand which signals are used during which operating conditions you are well on the way to identifying the problem. Cold engines need a richer fuel/air mixture to run smoothly. Once the engine warms up, the mixture should get more lean. A carburetor has a choke, which closes off the air passage into the engine, which causes a rich mixture for cold operation. A FI system has a sensor that checks the engine temperature, and changes the programming of the fuel injector to richen the mixture that way. An engine with this cold engine option disabled will idle poorly, and stall at intersections, but will run fine once it warms up. Fuel system, step one: Is there gas in the tank? Are you sure? Is it getting to the engine compartment? Are you sure? Most engines these days are fuel injected, with a fuel pump either inside the fuel tank, or between the tank and the engine. The power for this pump comes through a relay, and is supplied through a fuse. If you don’t have fuel pressure in the engine compartment, check those first. Many engines have a “fuel rail” with a connection point for a fuel pressure gauge. If someone was to remove the safety cap, and press down slightly on the bicycle tube style valve pin inside, Fuel would spurt out with some considerable force if the fuel line was properly pressurized. This would of course be extremely dangerous if the Fuel was to ignite, and of course it could spray into someone’s eyes and blind them. Don’t ever encourage anyone to use this quick method for testing whether fuel is getting to the engine compartment. OK, you’ve determined that your carburetor equipped car is flooded, now what? well, you need to open the choke,( just hold it open with your fingers) then you need to hold the throttle linkage all the way open. What these two things do is to open up the air passage as completely as possible, allowing the maximum amount of air to get to the engine. You need this air to dry up the raw Fuel that is laying all over the inside of the manifold and cylinders. Now get someone to crank the engine. It should start after a few seconds and you’ll need to fart around with the throttle a bit to keep it from dying until the idle smooths out. Put the air cleaner back on and get on with your life. 90% of all flooded carburetor engines will respond to this technique. ASSUMing of course that you haven’t run the battery dead in your vain attempts to start it… Here is a diagram of a F*rd Multi-Point system, not a lot different from the simple system shown above. Still a logic unit getting a lot of input from sensors and then controlling some fuel injectors to deliver the correct amount of fuel to the engine. You probably won’t be able to read much of the printing, but some of the components are the fuel pump relay, the fuel injectors, throttle position sensor, oxygen sensor, atmospheric pressure sensor, knock sensor, EGR position sensor, etc. If your symptoms only appear in the morning when your engine is cold, you need to look at the sensors that tell the system how warm the coolant is, as well as the extra injectors some systems use for cold enrichment. If your problem seems to only happen at a certain throttle position maybe you should look at the throttle position sensor. Hey, this isn’t rocket surgery… Timing Belt? If your engine spins unusually fast when you try to start it, but it doesn’t even cough or sputter, you’ve probably blown your timing belt. This is not a thing that you wanted to discover today. The timing belt is there to drive the camshaft, which opens and closes the valves. It also has the function of keeping the camshaft and crankshaft properly aligned with each other to establish the “valve timing” (the relationship between the opening and closing of the valves with the piston’s up and down motion.) Valve timing is essential for the engine to run at all, as you have just discovered. When the camshaft stops turning, the valves freeze in whatever position they are in at the time, but the pistons keep going up and down as usual. The distributor stops turning, so the spark plugs stop firing. The geometry of the camshaft causes it to stop in one of a small number of positions, equal to the number of cylinders the engine has, resulting in at least one valve at least partially open in almost every cylinder. This causes the compression to be low for all cylinders, which is what causes the engine to spin so fast when you’re cranking it. Some engines, (called “interference” engines) are designed in such a way that when this happens, at least one valve is hit by a piston when it reaches the top of the stroke, which of course bends the valve and reduces the compression on that cylinder to zip. This means that the head must come off, the bent valves replaced, the timing belt replaced, sometimes the pistons are damaged and they must be replaced also, as you can calculate, it’s much cheaper to replace the belt before it blows on these particular engines. This is often mentioned in the owners manual, in the maintenance section, you did read the maintenance section didn’t you? Inside the distributor cap: There are two main things we look for inside the distributor cap, one is moisture on the inside surface, which allows the spark to jump directly from the center contact to ground instead of going through the rotor and out to the spark plug wire and plug. The other main thing we are looking for is carbon tracking or damage to the rotor. Carbon tracks look like lines drawn on the inside surface of the cap with a pencil, they will either go from one contact to another or from a contact down the side of the cap to the bottom. Remove the rotor, sometimes this means loosening a screw or two that holds it in place, but usually you just pull it straight up. Look at the bottom surface, look for carbon tracking or any burnt or otherwise damaged areas. If in doubt, replace them, they are just about the cheapest parts you are ever likely to buy for your car.

Component Failure

Several problems lately with repeat failures of modules igniters and a few PCMWhenever any of these items are replaced due to failure, usually a no start condition a through check of the coil or coil packs rotor, cap and plug wires if so equipped the excessive voltage produced by failure of any of these items will take the route of least resistance and fry any of the above components.If a PCM fails also check the injectors many of the internment drive ability problems are caused by a injector with excessive resistance or partially plugged after replacing an injector check for excessive carbon build upOne more hint on a tune up include cleaning the air intake this will eliminate future problems

Additive & fluids

Antifreeze or for that matter all fluids. Use ONLY THE RECOMMENDED fluids for replacement or topping off. The only exception would be GM lifetime apparently it works fine unless you have a low coolant issue then it causes a fine powder to form on certain metals and this in turn will plug some parts of the HVAC system. So I would top it off with GM but for replacement I would use a suitable replacement IE good old green.There are a number of new vehicles and innovations coming out and it seems as if each has its own quirks. also do believe the pitch that if you add an additive to a fluid it will replace the correct one this usually does not save any $ and also does not work have seen numerous claims about Chrysler trans fluid lately and they do not work. More on additives later.

Battery terminal cleaning

Several inquires on battery terminals lately so to clear up a few items.I do not recommend dielectric grease or any spray gunk on the battery terminals and do not use a battery protector washer or spray and never anything between the terminal and the post the best protectant is a lite coating of clear lacquer but only on the posts not on the top of the battery it can cause transient voltage and may plug the vents on older batteries.

NASCAR & cheating

MW and Toyota have gotten off to a bad start to say the least but I am disappointed in MW as he threw his crew chief on the sword and failed to take responsibility himself if he is going to take the accolades when winning he has to accept the other side of the coin . If he know about it or not really does not matter I have my doubts if he did but his back is to the wall to perform for the amount of money Toyota has put out Rumor has it that Toyota is sending out a letter that they have used 2 of there 3 strikes. Also he is wearing both owner and driver hats and I would think this is an almost an impossible task. A driver has to drive full time as Teresa said about Jr are you going to drive or be a personality of course that is a whole other keg of wormsJr is building a huge shop and I think he has designs on his own cup team as the shop is way to big for Busch only. Maybe he will put a Bud brewery in it.I wonder if the Busch series could become the Bud series next year? I do hope they can work things out but it would be great to see him go to RCR and drive the #3.I do think Ray Evernham did not feel his teams were cheating. He is a believer in maintaining the integrity of the sport and this was to obvious and some of the items were used last year. To fine all his teams also raises a question I just don’t think he would take the risk.Be curious to see how young Kasey will perform with a different crew chief. Ray Evernham is so organized if he felt in the least there would be a problem he would have a plan in place to replace crew chiefs.A hundred points is a big slap but then so is fifty the money is no big deal you get 80K plus just for starting the 500.All kinds of problems in Daytona practice today hard tires and 45% weather made for a slick track.